5356 is about 5% Magnesium Aluminum filler metal which has high strength, high corrosion resistance and matches the color well with the parent metal after anodizing, recommended for welding casting and forging Al-Mg alloys with maximum 5% Magnesium and parts of wrought alloy of 5000 series, 6000 series, 7000 series, such as 5050, 5052, 5083, 5456, 6005A, 6061,6063,6082,7005 etc.
Mainly apply to furniture, sports equipment, compressed container, ships, rail transportation and the automotive industry and so on.
ER5356 aluminum alloy welding wire is a solid welding wire based on aluminum and magnesium, which is widely used in TIG (tungsten inert gas welding) and MIG (metal inert gas shielded welding) welding of aluminum alloys. Its main alloying element is magnesium (the content is between 4.5%-5.5%), which has excellent corrosion resistance and welding performance.
Product characteristics
Chemical composition: The main components include aluminum, magnesium, manganese, chromium, etc.
Mechanical properties: Typical tensile strength is 200-310 MPa, yield strength is 83-207 MPa, and hardness ranges from 110-130 HV.
Melting point range: 1060-1175°F (571-635°C), suitable for a variety of welding processes.
Welding characteristics: stable arc, less spatter, beautiful weld formation, suitable for all-position welding.
Application scenarios and fields
Marine and shipbuilding: Due to its excellent corrosion resistance, it is particularly suitable for marine environments.
Automobile and machinery manufacturing: used for automobile parts, pressure vessels, etc.
Aerospace: suitable for structural parts with high strength and corrosion resistance requirements.
Sports equipment and bicycle manufacturing: widely used due to its light weight and high strength characteristics.
Industry standards and specifications
Standards: Meets AWS A5.10 standard, equivalent to AlMg5Cr(A) in ISO 18273 standard.
Diameter range: 0.8-2.4mm for MIG welding and 1.6-6.0mm for TIG welding.
Packaging: A variety of packaging forms are available, including plastic reels, metal reels and drum packaging.
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When working with aluminum alloys, selecting the right ER5356 aluminum welding wire can significantly impact weld quality, strength, and corrosion resistance. This versatile filler metal is particularly well-suited for MIG and TIG welding applications, especially when joining 5XXX series aluminum alloys commonly used in marine, automotive, and structural fabrication.
ER5356 stands out among aluminum welding wires due to its 5% magnesium content, which provides:
Higher tensile strength (~290 MPa) compared to ER4043
Better crack resistance in high-stress applications
Superior corrosion resistance in saltwater environments
Excellent ductility for structural and dynamic load applications
For welders working on boat hull repairs or aluminum trailer fabrication, ER5356 offers distinct advantages over other filler wires. Its compatibility with marine-grade aluminum alloys like 5052, 5083, and 5454 makes it a top choice for offshore welding projects.
When setting up for MIG welding aluminum with ER5356, proper equipment configuration is crucial:
Recommended Parameters:
Wire diameter: 0.8mm-1.2mm (0.030"-0.045")
Shielding gas: 75% argon/25% helium mix (improves penetration)
Voltage range: 18-22V (for 1.0mm wire)
Wire feed speed: 5-8 m/min
To prevent common aluminum MIG welding problems like porosity or poor fusion:
Use a push technique (torch angle 10-15°)
Maintain proper contact tip to work distance (10-15mm)
Ensure aluminum-specific drive rolls to prevent wire deformation
TIG Welding Applications
For precision work on aluminum pipe welding or thin gauge aluminum fabrication, TIG welding with ER5356 produces clean, high-quality welds:
Optimal TIG Settings:
Tungsten electrode: 2% ceriated or zirconiated
AC balance: 70% EN (cleaning action)
Preheat: 150-250°F for thick sections (>6mm)
Filler rod diameter: Match to base metal thickness
The anodizing compatibility of ER5356 makes it preferable for visible welds where a uniform finish is required, though it may show a slight gray tint compared to ER4043's darker appearance.
Parameter | ER5356 | ER4043 |
---|---|---|
Tensile Strength | 290 MPa | 186 MPa |
Elongation | 10-15% | 12-18% |
Color After Anodizing | Light Gray | Dark Gray |
Magnesium Content | 5% | 0% |
Best Applications | Marine, Structural | Castings, Decorative |
Corrosion Resistance | Excellent (saltwater) | Good |
Weld Cracking Resistance | High | Moderate |
FAQ
Q: Can ER5356 be used for welding 6061 aluminum?
A: Yes, but post-weld heat treatment may be needed for maximum strength in 6061 applications.
Q: What's the best shielding gas for ER5356 MIG welding?
A: A 75% Ar/25% He mix provides optimal penetration for thicker aluminum sections.
Q: Does ER5356 work for pulsed MIG welding?
A: Absolutely - pulsed MIG reduces heat input and improves weld appearance with ER5356.