Comparing with 5356, 5556 has more Magnesium and Manganese, which has higher strength, better tenacity, higher corrosion resistance and better welding performance, recommended for welding alloy of 5000 series, 6000 series, 7000 series, such as 5050, 5052, 5083, 5456, 6005A, 6061,6063,6082,7005 etc..
ER5556 aluminum alloy welding wire is a high-performance aluminum-magnesium alloy welding material, widely used in the welding of high-strength aluminum alloys. The welding wire contains 5% magnesium and 0.8% manganese, as well as a small amount of chromium and titanium, with high strength, good corrosion resistance and thermal cracking resistance. The weld can still remain white after anodizing, providing good color matching for the welded joint.
Product Features
Physical properties:
Density: 2.65-2.66 g/cm³
Melting temperature: 570℃-635℃
Tensile strength: 280-310 MPa
Elongation: ≥16%
Welding process:
Applicable gas: argon, helium or argon-helium mixed gas
Applicable welding method: MIG, TIG
Application field
ER5556 aluminum alloy welding wire is suitable for welding of 5000 series high-strength aluminum alloys, and is widely used in the following fields:
Aerospace: used for aircraft structural parts, engine components, etc.
Shipbuilding: welding hull structure, marine engineering equipment.
Automotive industry: used for welding of automotive parts.
Chemical and food industries: welding of storage tanks, pipelines, etc.
Electric power and machinery manufacturing: used for welding of generators, motors and other equipment.
Precautions
It is not suitable for aluminum alloy structures with working temperatures exceeding 65°C to avoid stress corrosion cracking.
Before welding, the oxides and oil stains on the surface of the workpiece must be strictly removed to prevent weld defects.
During welding, a pad can be used to support the molten metal to ensure the formation of the weld.
USED IN HEAVY INDUSTRY TECHNOLOGY SECTOR
YEARS OF RESEARCH AND DEVELOPMENT EXPERIENCE
COOPERATIVE LARGE-SCALE R & D INSTITUTIONS
GLOBAL TRADE COUNTRIES AND REGIONS
More than 90% of our field operators have professional and technical education background, and have many years of experience in equipment processing and assembly. It is precisely because of this united, dedicated, pioneering, skilled and experienced team that the company's technology and products can be continuously updated and improved.
Jun 11, 2025
The lightweight revolution in materials is profoundly reshaping several key industries, and ER4943 aluminum welding wire...
Jun 09, 2025
China Aluminum Alloy Wire Manufacturers are rapidly expanding their reach beyond domestic supply chains, embracing new m...
Jun 12, 2025
Aluminum welding requires the right filler metal to ensure strong, corrosion-resistant joints. 5154 aluminum welding wir...
Jun 06, 2025
Aluminum Welding Wire ER5356 is a high-performance aluminum-based wire used for welding aluminum alloys. It is made from...
When working on high-strength aluminum projects, selecting the right aluminum welding wire is crucial for achieving strong, crack-free welds. Two of the most commonly used wires are ER5356 and ER5556, each with distinct properties that make them suitable for different applications.
1. Chemical Composition & Mechanical Properties
The primary difference between ER5356 and ER5556 welding wire lies in their alloy composition:
Property | ER5356 | ER5556 |
---|---|---|
Aluminum (Al) | ≈94.5% | ≈93.5% |
Magnesium (Mg) | 4.5-5.5% | 4.7-5.5% |
Manganese (Mn) | 0.05-0.20% | 0.5-1.0% |
Tensile Strength | ≈38,000 psi (262 MPa) | ≈42,000 psi (290 MPa) |
Yield Strength | ≈19,000 psi (131 MPa) | ≈24,000 psi (165 MPa) |
The higher manganese content in ER5556 welding wire improves its strength and workability, making it ideal for structural aluminum welding where higher load-bearing capacity is required.
2. Best Applications for Each Wire
ER5356 is widely used for welding 5xxx series aluminum alloys, particularly in marine applications, automotive panels, and general fabrication where moderate strength and good corrosion resistance are needed.
ER5556, with its superior strength, is preferred for heavy-duty aluminum welding, such as military vehicles, aerospace components, and offshore structures where fatigue resistance is critical.
3. Weldability & Crack Resistance
While both wires offer good aluminum MIG welding performance, ER5556 filler wire is less prone to hot cracking due to its refined grain structure. This makes it a better choice for thick aluminum plate welding or projects requiring multiple passes.
4. Corrosion Resistance in Saltwater Environments
For marine-grade aluminum welding, ER5356 is often chosen due to its excellent saltwater corrosion resistance. However, ER5556 performs well in harsh environments where higher mechanical stress is involved, such as shipbuilding and offshore platforms.
For high-strength, structural welds → ER5556 aluminum welding wire (better for military, aerospace, and load-bearing structures).
For general fabrication and marine use → ER5356 welding wire (more cost-effective and easier to weld).