Introduction
The Deutsche Bahn (DB) certification is a specific and stringent requirement for welding consumables used in German railway and related infrastructure projects, including high-speed rail and bridge construction. Our DB-certified aluminum wire undergoes rigorous testing to meet the required mechanical properties, fatigue resistance, and weld quality necessary for rail safety and long-term service under dynamic loading. This certification is essential for manufacturers wishing to supply the German rail and public transport sectors, simplifying the material qualification process significantly.
Specification
| Certification | Mandatory DB (Deutsche Bahn) compliance (e.g., class HL1/HL2) |
| Applicable Standard | Aligned with EN 15085 and German structural codes |
| Material Focus | High-strength 5XXX series (ER5183, ER5087) |
| Key Property | High fatigue life, Excellent toughness and strength |
| Weld Quality | Designed for X-ray quality welds and structural integrity |
Applications
Welding of railcar body structures, bogies, and underframes.
Fabrication of aluminum bridge structures and public transport components.
Repair and maintenance operations for the European rail network.
High-specification welding of aluminum bus and light rail vehicle bodies.
Payment and Shipping
Audit Readiness: Prepared to support material and quality system audits required by major rail system integrators (e.g., Siemens, Alstom).
Logistics: Dedicated shipping expertise for seamless delivery to Central European fabrication hubs (Germany, Poland, Austria).
Contractual Supply: Long-term fixed-price contracts to support multi-year rail construction programs.
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